Description of the newest product of AGM-MEGA Ltd., the Magnetic Particle Test Bench

to test complete rail wheelsets

1.      Description of technical delivery conditions of the KA-MEGA MTVKP 2250  Magnetic Particle Test Bench

1.1       The equipment is able to test rail wheelsets, wheeldisks, axle, axle stub, axle head according to requirements of MSZ EN norms, and the relating prescriptions of ISO 6933 DIN 27201-7 and VPI 04-2 edition, attachment no. 28; 31; 35.

The equipment can be operated automatically, or with manual control.

Requirements in connection with operation:

-           the equipment has to be able to test a complete rail wheelset, axle, and axle stub according to VPI and  DIN requirements.

-           The lifting of the wheelset into the test position should be possible by crane

-         When testing the wheel disks, the magnetisation should be continuous during the rotation of the wheelset.

-           The application of the test fluid should happen automatically (tank, pump, spraying had)

-           Testing the axle and the axle stub

- locking of the magnetising ring is done manually, in the middle of the axle, between  the 2 wheel disks

- the further operation is automatic (magnetization, and spraying with test fluid)

- the magnetization of the 2 axle stubs should happen at the same time, automatically

- the test of the axle stubs happens separately

-           The inspection, magnetization of the wheel discs happens separately

- automatic magnetization, spraying of test fluid, rotation of wheelset, and examination in UV light

-       Arranging and building up the  dark cabin ( max 20 lux light )

-      The equipment has to correspond to technical requirements, to valid test norms and prescriptions and to safety regulations.

-           together with the equipment the buyer gets detailed technical description of the equipment, users manual and the qualification certificate.

1.2       After the installation of the equipment AGM-MEGA Ltd. offers a training for the          workers.

1.3      AGM-MEGA provides the buyer with 1 KD 3815 UV handlight, and 5 lit. FLUXA

9306     testing fluid

2.     Deadline

2.1     The tasks described under point number 1 we fulfil within 14 weeks.

2.2     The handing over of the equipment takes place on the site of the user, with a test run.

3.    Other conditions

3.1      The construction work and the energy supply have to be prepared and provided by the user.

3.2      The equipment is conform with the norms listed under point 1. we provide the user with all the regarding certificates and records, which are attachment of the Manual..

3.3      For the equipment we undertake 1 year guarantee, and 2 years warranty.

4.    Our references

4.1      Two Automatic equipment for  testing complete rail wheelsets is working at MÁV Tiszavas Ltd.  (in MISKOLC, Kandó K. tér)

4.2.      Rail axle crack test equipments:

- Test equipment with automatic operation: at Diósgyőr Railway Wheelset     Manufacturing   Ltd. (Miskolc)

-  Test equipment with manual operation: a magnetic test bench with basket: at MÁV

Railway Workshop Debrecen Ltd.